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Surkov BreweryBrewery · 2026 · pilot

Forty years without brewing. Now they can't keep count.

Task: The brewery grew, and spreadsheets and a marker board could no longer track stock of six stylesSolution: built a system that counts the stock itself and says what to brew and by which dayResult: a pilot started November 2: the brewer gets tasks on a tablet, the spreadsheet runs in parallel

An Arkhangelsk brewery restarted in March. The system collects sales and shipments, counts beer in the tanks and shows six weeks ahead when to brew each style.

Built it with AI agents in just over a month: mapping the brewhouse, the calculation, screens for three roles in the brewery's brand book and training videos for the team.

Surkov Brewery

The project in two minutes

How the brewhouse works, what the system counts and what each person sees: the manager, the brewer and the owner. The numbers on the system screens in the video are made up. The video is in Russian.

Sound turns on in the player.

Training video for the team

Instead of training calls, the team got a video for each role. This intro covers in seven minutes how beer moves through the brewhouse, who does what and what the system counts every morning. In Russian.

The video exactly as the brewery team received it.

One question: when to brew the lager

Example with made-up numbers
Before · spreadsheets and a board
  • Sales in the till, shipments in 1C, stock written in marker on a board in the brewhouse.
  • Putting it together was manual work, and as sales grew the spreadsheets fell behind.
  • Lager matures in the tank for a month: brew too late and the tap runs dry a month later.
✦ Now · the system

Every morning the system pulls sales and shipments and counts how much lager is in the tanks and serving tanks and how much goes out per day. The manager sees a line: «Lager: brew today, tank 4 is free». They schedule the brew, and the brewer gets a task.

Till and 1C on their own6-week calendarPlain arithmetic

Why it's harder than a spreadsheet

01You brew a month before the tap runs dry

Lager matures in the tank for a month after brewing. So the system counts stock ahead and shows the last day you can still brew with a safety margin.

02Only eleven tanks

Brew too much and there's no room for the style you need. Along with the brew day the system picks a free tank and shows which ones free up this week.

03The brewer has to see why

No neural networks inside, only rules and plain arithmetic. Any number opens up: beer in tanks and serving tanks, daily outflow and how many days it lasts.

Inside

Manager's screen
Manager's screen
How the brew date is counted
How the brew date is counted
Tanks six weeks ahead
Tanks six weeks ahead
A task for the brewer
A task for the brewer
Owner's summary
Owner's summary
Till and 1C on their own

Sales from the till and shipments from 1C arrive every morning.

Six-week calendar

Which beer runs out where and the last day to brew it.

Manager's screen

What to decide today, free tanks and a «Schedule brew» button.

Brewer's tablet

Shift tasks, transfer marks and a morning tank check.

Owner's summary

One screen: is there enough beer of every style.

In the brewery's brand book

Their colours, fonts and logo, so the system looks like their menu.

How the project went

Just over a month from the first brewhouse walkthrough to the pilot.

01First, mapping the brewhouse

We traced each batch: brewing, fermentation, filtering, serving tank, tap. We wrote down who marks what and where, and gave the team a separate page to check it.

02Then building the system

The calculation follows brewhouse rules: how long each style matures, litres per batch, which tank is for what. Screens follow the brand book; each role got a training video.

03A pilot next to the spreadsheet

Since November 2 the system runs in the brewhouse. The spreadsheet is still kept in parallel, and every morning the system checks itself against it. People make the decisions.

Beer path from the walkthrough
Beer path from the walkthrough
Morning tank check
Morning tank check

Shall we discuss your task?

Half an hour of conversation: I'll look at the task and tell you honestly whether AI is needed here and where to start. No presentations and no 40-slide proposals.